Tuesday, 26 September 2017

Survey The Complete System Of Food Processing Plant.

Lollipops are actually the hardened form of candies with a small stick for holding. Lollipops are available in different flavours. The main ingredients of a lollipop are sugar, flavoured syrups or juices, malic acid, citric acid and water. The flavourings can be natural or artificial ones. Some of the ingredients may differ according to the choices of the manufacturers.
Lollipop or candy making is not so much complicated. The Candy And Lollypop Making Plant In Kolkata follows a particular technique to make the yummiest lollipops and candies.  
  • The raw materials or ingredients are brought to the manufacturing plant in bulk amounts. The first step followed is to melt the sugar and dissolve in water. Tonnes of sugar are melted at a time for production in huge numbers. It takes approximately 8-9 hours to melt 80kgs of sugar. With the completion of the dissolving process, the sugary water is put into the pre-cooker.
  •  Corn syrup is a key ingredient in making candies and lollipops. This element is also added to the pre-cooker. The measurement in the cooker should be around 55% of the sugary water and 45% of the corn syrup.
  •  In the next step this mixture needs to be heated up to a temperature of around 225 degree Fahrenheit. The pre-cooker has a set of coils by means of which the slurry is passed.
  •  After heating up process is completed, the liquid is sent to the cooker from the pre-cooker. In the main cooker, the cooking is done under a vacuum for approximately 4-5 minutes at around 290 degree Fahrenheit. Cooking under the vacuum is mandatory in this process to remove the heat and moisture from the candies or lollipops. The big sized cookers can make up to 70kgs of candies or lollipops at a time.
  •  In the next step, the flavours, edible colours, citrus or malic acids all are added to the normal candies. A particular amount of these supplements are added. Excess amount of these additions can hamper the taste and flavour of these sweet edibles.
  •  Candies are now made. Some of the candies are wrapped and some are taken to the next step convert these into the form of lollipops.
  •  The candies are transferred to the batch rollers to extrude the candies from the cones and to get rolled into flat ropes. Then the entire batch is pushed to the sizing wheels to reduce the sizes.
  •  The candy rope is finally sent to a forming machine that presses the heads into spherical shapes and put in the small sticks simultaneously. This machine can make 1000 pops in a minute.
  • These lollipops are then cooled inside a cooling drum which rotates in a slow motion exposing the pops to the cooler air.
  • The cooled lollipops are then transferred to the conveyor belts and then put into the wrapping machines. The lollipops get wrapped automatically and then sent either to the bagging operation or to the boxing operation according to how these are going to be retailed.
  • The products are tested before supplying.
There are many other edible stuffs made by the Food Processing Plant In Kolkata which can be preserved and stored for many months. 

Monday, 25 September 2017

Study The Work Process Of A Fruit Juice Plant In Kolkata

According to the processing techniques, there can be many classifications of fruits drinks or juices. Different fruits taste differently and have different properties like the seasonal variations, different sweetening or concentration degrees, etc and according to these the plant decides on the additives to be added to make the juices taste good. The amount of additives to be incorporated is a major factor which making the drinks. The steps through which the Fruit Juice Plant In Kolkata undergoes to bring out the pure fruit juices are as follows: -
  1. Washing: - The fruits in the plant are not washed with normal water only as we all do while consuming the fruits or before extracting the juices. In the plant tonnes of fruits are washed with detergents and rubbed with scrubbers to prevent them from getting contaminated.
  2.  Extraction: - There are all types of machines in the plant for extracting all the pulps and juices from the fruits. Some are even de-seeded while the extraction process.
  3.  Blending: - This is done only in case of seasonal changes in the appearances and the flavours of the fruits. Juices of the fruits freezes or get lessened if stored in the freezer for long time. The juices of these fruits are blended or mixed up with the fresh arrivals to enhance the concentration of the drink.
  4. De-oiling: - The peels of citrus fruits have oils. Removing the peels need the centrifuge or the hermetic separator.
  5. De-aeration: - This process is carried out with high-tech machines to remove the oxygen. Home-made fruit juices often look quite frothy and bubbly but the store bottles don’t. The reason is the removal of the oxygen content.
  6. Pasteurization: - The extracts are pasteurized to enhance the taste, flavour and nutrition of the drinks.
  7. De-bittering: - various physical, chemical and biological techniques are applied to remove the bitter compounds of the fruit extracts like limonin present in the citrus fruits mostly.
  8. Evaporation:- The evaporators are used for this purpose. This is done to thicken the juice concentration and lessen the amount of water content.
  9. Recovery of essence: - This step is just to improve the taste and flavour of the product. The smell or essence is the first thing that a customer finds in a juice bottle.
  10. At the end the juices are sealed in hygienic bottles to supply these to the shops in the market.

Not only fruit juices but there are so many other beverages that are made in a plant. Among these, soda water is quite demanding. The advanced and highly efficient Soda Water Plant Machine makes it possible to make fresh and cool soda waters. The steps followed to make this type of drink are:-
  • ·Clarifying the water first.
  •  Filtering then sterilizing and then de-chlorinating the water.
  •  Blending the ingredients together.
  •  Carbonation process of the beverage.
  •  Filling, sealing and finally the packing is done.
Recently the plant is also adding different fruit flavours to the normal soda water to enhance the aroma and taste of the beverages. Whenever the soda water bottles are opened, amazing fruity smell comes out along with the bubbles or froth. The bottles are found in different sizes and prices in the market shops. 

Thursday, 14 September 2017

Processed Foods Can Make A Difference In Your Diet

In the olden traditional days food was processed to maintain the constant supply of nourishing and nutritious food items at any time of the year especially for the hungry times. 
A food processing plant is a unit or an establishment constructed for the food servicing purpose. The Food Processing Plant In Kolkata alters the fresh ingredients to the forms suitable for consumption with the help of advanced machineries. The plant seals and packages the food products and distributes those to the grocery shops or the other business entities or other food industries.

Basically, there are three fields covered during the processing and preparing times.
  • · Supplementation of healthy food additives.
  •   Making protein-rich products.
  •   Preserving every edible product by canning, refrigeration, pickling, fermenting, etc.
These marketable food products can be even directly consumed without cooking. The addition of the preservatives, minerals, etc makes the products yummier than the fresh forms. Sometimes these can be added to a dish to enhance the taste of the recipe. For example, fresh tomato puree taste totally different as compared to the tomato ketchups.

There are more number of benefits of buying processed foods rather than paying for the fresh edibles.
  • Preservation and processing can even prevents from growth of fungi, bacteria and other microorganisms on the food stuffs.
  • Prevents from impeding the oxidation of fats which cause rancidity.
  • Spoilage of food is reduced to a large extent.

Processing of food affects the nutritional density. The ingredients and the percentage of additives are all mentioned at the backside of the packages. All the additives may not be suitable for all health. For example, if sugar is supplemented as an additive then that particular product is not for the ones who have diabetics.
What are the performance parameters of food processing?
While designing the processes for the industry of food processing, the parameters mentioned below must be considered.
  • ·  Energy efficiency measured by ‘ton’.
  •     Hygiene measured by the number of present micro-organisms in one ml of the product.
  •   Minimizing the amount of waste measured by the loss percentage of peeling.
  •   Number of labours included measured by the number of hours the labours are working.

Take a look at the factors and details of flour making.
Flour is a fine powdery form of grains like wheat, rice, maize or corn. Chapati or parathas which is a must in our daily diet is made out of flour. The grains are collected in tonnes and then some steps are carried out to bring out the best quality product. The manufacturing process followed by the Flour Mill in Kolkata includes:-
  •  Purifying the grains for the next processes.
  • Grinding or crushing the grains.
  • Processing and then sieving the flour to take out the fine powder.
Most of the people are unaware of the working processes of a flour mill or how the finest quality of flour is made. The factors which are considered while tagging the prices of the flour are the transportation costs, the manufacturing margin, stack price of wheat from which flour is made and the specific amount of proteins.
Three different wheat varieties are used to grind into flour which are the hard red spring wheat, hard red winter wheat, soft red winter wheat.
These varieties are used to make different food preparations. For example for pasta making spring wheat is used, for cakes or crackers soft wheat is preferred basically and for bread sort of edibles tha hard variety is chosen. 

Tuesday, 12 September 2017

Explore The Entire System Of A Food Processing Plant

Food processing is the procedure to alter the raw edible ingredients into marketable form of foodstuffs. Addition of chemical makes these concentrated stuffs to stay fresh for long time spans. Some of these processed forms can be served directly to the consumers while some need to be cooked before consuming. The Food Processing Plant In Kolkata often takes clean, harvested, slaughtered and butchered constituents to produce the healthy products. Food processing mainly takes into consideration three fields which are:-
  •  Preserving food by refrigeration, irradiation, canning, pickling, drying, salting, liquefaction,  pasteurization, macerating, emulsification, and fermentation.
  •  Developing protein-rich food products.
  •  Food additives or essentials.

The food processing plans are supplemented with gigantic modern machineries to convert the big sized ingredients to smaller granules or powders or any other solid or liquid form. Every advanced machine works with efficiency and versatility. The products are sealed accurately in different sized packages. There are many advantages or benefits of processed food items. Some of these include:-
  • Toxins present in the raw particles get removed during processing techniques.
  • Processed foods are less prone to early spoilage than the fresh foods and are always a better option for transportation from source to consumer.
  • Good quality processed edible products reduce the incidence of food borne diseases.
  • The varied modern diet is possible to follow only with the use of these processed or transformed food products.
  • Processed forms have freed from many cooking and preparing processes.
Get to know the work process of flour making.

During the flour milling process, different parts of wheat grain are used for making different types and qualities of flour. For example, white flour is made out of only the endosperm. The wholemeal type of flour uses all the parts of the grains which are the wheat germ, endosperm, and the bran layer.  In some rural areas chakkis are the manually handles machines to transform the whole grains into fine flour. The Flour Mill In Kolkata use electricity and fossil fuels to spin the cast iron or heavy steel rollers to separate the germ and the bran from the endosperm. These separated endosperms are ground to bring out the white flour. The diverse types of flour can prove to equally nutritional and healthful. The white flour can also be recombined with the bran and germ to make the graham flour. The stone-ground type is preferred by many bakers because of the nutty flavour and texture. This type has proved to be much better than the steel-roller-milled type in terms of baking. Stoned-milled is also quite rich in thiamine. Different textures and qualities of this powdery edible product that is flour is suitable for different needs.